| Product Name | Zn-Al Alloy Wire (85/15 Zn-Al Thermal Spray Wire) |
|---|---|
| Diameter | 1.6mm / 2.0mm / 2.5mm / 3.0mm / 3.17mm / 4.76mm |
| Composition | Zn 85% + Al 15% (standard); Zn 95% + Al 5%; Zn 50% + Al 50% |
| Package | Spool (10-15kg) / Coil (50-200kg) |
| Melting Point | ~440°C (Zn85Al15) / ~382°C (Zn95Al5) |
| Standard | ISO 14919, AWS C2.25/C2.25M, ASTM B833 |
| Grade | 8515 (Zn85Al15), 9505 (Zn95Al5) |
| MOQ | 100kg |
Zinc-Aluminum alloy wire (8515: 85% Zn + 15% Al) is a premium thermal spray wire designed for long-term corrosion protection of steel structures. The addition of 15% aluminum to the zinc matrix significantly enhances corrosion resistance compared to pure zinc wire — providing 2-3× longer service life in marine and industrial environments. The Zn-Al coating acts as both a barrier layer and a sacrificial anode, self-healing scratches and damaged areas.
Widely used for thermal spray (arc spray / flame spray) metallizing of bridges, offshore platforms, wind towers, ship hulls, pipelines, storage tanks, and structural steel exposed to aggressive environments. Available in precision-layer-wound spools for smooth, snag-free feeding in automated spray systems.
| Attribute | Specification |
|---|---|
| Product Name | Zinc-Aluminum Alloy Thermal Spray Wire |
| Standard Diameters | 1.6mm (1/16"), 2.0mm, 2.5mm, 3.0mm, 3.17mm (1/8"), 4.76mm (3/16") |
| Alloy Composition | 8515: Zn 84-86% + Al 14-16% | 9505: Zn 94-96% + Al 4-6% | Zn50Al50: Zn 48-52% + Al 48-52% |
| Melting Range | 440-460°C (8515), 382-420°C (9505) |
| Density | ~5.7 g/cm³ (8515) |
| Tensile Strength | 110-160 MPa |
| Package Options | Precision spool (10-15kg, plastic/metal), coil (50-200kg), drum (250-350kg) |
| Standard | ISO 14919:2015, AWS C2.25/C2.25M, ASTM B833, NORSOK M-501, EN ISO 2063 |
| Coating Hardness | 40-60 HV (as-sprayed Zn85Al15 coating) |
| Corrosion Life | 20-50+ years in C3-C5 environments (ISO 12944), 2-3× pure zinc |
| Spray Method | Arc spray (twin wire) / Flame spray (single wire) / HVOF |
| Inspection | Chemical analysis (OES), diameter tolerance, tensile test, surface quality, spool winding (layer-wound, no tangles), certificate of analysis |
| Application | Offshore platforms & wind towers, bridges & infrastructure, ship hulls & marine structures, pipelines & storage tanks, steel structures in C4-C5 corrosive environments, concrete rebar protection |
| MOQ | 100kg |
| Supply Ability | 500+ Tons/month |
| Delivery Time | 7–15 days |
| Price Term | FOB / CIF / CFR |
| Payment | T/T, L/C |
ISO 9001 certified. Chemical analysis per heat (OES/ICP), diameter (laser micrometer continuous monitoring), tensile per ASTM E8, layer-wound quality (no cross-overs, smooth payoff). Certificate of Analysis per EN 10204 3.1 with each batch.
Packaging: Spools: precision layer-wound on plastic/metal spools (DIN 300/DIN 400), individually vacuum-sealed with desiccant, 20-50 spools per carton on pallet. Coils: VCI anti-corrosion paper + PE film, steel strapped. Drums: sealed fiber/steel drums. All export packaging moisture-protected.
Send us your specifications and receive a quote within 24 hours.
Get Price Now → 💬 WhatsApp Inquiry
Pengcheng Steel